Surface Coating Process

From initial development of a gas plasma process at the pilot scale, we design and build plasma vacuum systems that can meet your market and regulatory demands. All surface coating systems are installed with a developed process which can meet your validation and regulatory requirements.

Process Steps

Portal Medical offers a ‘Turn Key’ project management program from initial bench top development to solve a customer issue, to supply of validated plasma vacuum equipment.

Project Steps

project steps

Product Development

After consultation and identification of the product issue with a customer, we can develop a coating solution to resolve the technical issue. Concept samples are produced for initial assessment using in-house development plasma reactors. Concept samples are supplied with a technical report detailing the chemical composition of the device surface by XPS analysis and evidence of surface robustness post-treatment.

As required larger batch sizes can be supplied for customer trials.

Vacuum System Equipment Build

Portal Medical in collaboration with Wallwork Cambridge Ltd can offer a comprehensive machine building service and specialise in building bespoke plasma vacuum systems to a specification agreed with the customer.

We deliver the plasma vacuum system with a fully developed process, meeting all relevant regulatory requirements (including CFR 21 Part 11), and with a full validation package meeting the requirements of DQ/IQ/OQ/FAT/SAT and PQ.

We have extensive in-house expertise in:-

3D CAD modelling
Mechanical design
Project Management
Validation
Human Machine Interface (HMI) design
PLC programming
SCADA HMI programming
Electrical design
Radio Frequency Power Supplies

All equipment is supplied with comprehensive manuals.

We offer full operator training and customer support and service agreements.

Portal Medical has supplied small scale development reactors for pilot plant volumes, up to large scale industrial plasma reactors capable of coating tens of millions of units per annum all using the same technical/software/control platform.

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Contact Us

In the first instance please fill in the on-line enquiry form or call on the number listed. A member of the team will call you to establish your technical needs to move your project forward.

Find Out More

Click on the link for further information or ‘Contact Us’ for more detailed requirements.